The Insert Moulding Company Overview
The Insert Moulding Company is a division of Precision Moulded Products (Essex) Ltd which is a precision plastic injection moulding company. Their cost effective solutions are achieved through a holistic approach to component design, tool design and moulding process selection.
PMP was founded over 30 years ago as an injection moulding company specializing in low and medium volume. The in-house service includes component design assistance, tooling design, tooling manufacture, automatic moulding, semi-automatic, manumould moulding and assembly.
Technical Expertise & Customer Service make The Insert Moulding Company
The Insert Moulding Company are renowned for:
- Solving customers design problems
- Technical Excellence
- Project Management
- Quality Engineering
- Excellent Service
- Strong Management Systems
- Long lasting/supplier partnerships
Digitally Controlled Plastic Injection Moulding Machine The Insert Moulding Company philosophy of investment in the future
The Company have invested heavily in the future in both equipment and staff. The recent investment in new digitally controlled moulding machines shows the management commitment to the future of the business and provides more consistent repaetability and high quality. The upgrade of the Verametrics 3D CAD and SolidWorks CAD software enables The Insert Moulding Company to offer component modelling in unison with SLA/SLS prototyping.
The Insert Moulding Company has also introduced IQMS, an information management and manufacturing system. The company has invoked many of the Investor in People standards, recognizing that high quality service comes from well trained and motivated personnel.
Senior Management
The Insert Moulding Company is managed by Operations Director, Wayne Baldwin supported by Technical Manager, Mike Knower. Either would be pleased to discuss your requirement for insert plastic injection moulding that you may be considering. Both managers have extensive experience in all aspects of plastic injection moulding. Send them an email to sales@insertmoulding.co.uk or a call on 01371 876681 to discuss your requirements.
Operations Director
Wayne Baldwin
Technical Manager
Mike Knower
Achieving Quality
The Insert Moulding Company achieves good quality by combining good systems with good people. The company has accreditation to Quality Standard ISO 9001:2008 (certificate).
People
However sophisticated the quality system, The Insert Moulding Company recognises that good service and quality products come from trained and dedicated staff. To achieve this, the company follows the principles of the Investors in People standard.
Throughout the organisation The Insert Moulding Company invest considerable time and money in training staff and ensuring they are highly motivated to meet the customers' requirements. Each operative is responsible for their own quality and feeds back ideas for continuous improvement.
Method Sheets and Production Control
Before the manufacture of every new component, a Bill of Material must be created. This Bill carries details of the job including a detailed Method Sheet, drawings and the raw materials required, all of which are held within the IQMS management system. The Method Sheet then acts as the 'Traveller' to ensure not only that the product is made to specification but production details are recorded for future analysis. Any improvements are updated on the master Bill of Materials ready for repeat orders. This is a continuous improvement system which benefits customers by lowering costs and improving quality.
Process Control
The plastic injection moulding process requires strict operating control as follows:
- Polymers: Strict control on polymer supply with goods inward inspection and usage throughout the entire process for complete traceability recorded through the IQMS management system
- Computer controlled injection moulding machines
- In-Process measurement and process control
- Machine maintenance: Scheduled maintenance programme to ensure equipment is running at optimum performance
- Measurement and control at all stages of production
- Statistical control systems analysis
Associated companies
The Insert Moulding Company is associated with the following companies:
